Electronic components are vital in the smooth functioning of automated processes and machinery across a wide range of industries. Put simply, these products ensure that machines operate efficiently, safely, and in accordance with specific operational demands. This blog will delve into some of the most important industrial electronic parts and their contributions to modern automation systems, so read on to learn more.
Encoders are fundamental components in many modern technologies serving to facilitate seamless communication across devices. In this blog, we will explore the functionality of encoders, delving into their working principles, types, and applications.
Ensuring the safety and integrity of electronic devices and systems is non-negotiable in any setting. This is where circuit protection devices come in, playing a crucial role in safeguarding against potential hazards such as overcurrent, overvoltage, and short circuits. In this blog, we will take a deep dive into circuit protection devices, exploring their types, functions, and importance in various applications.
In the world of pneumatics and fluid control, sight glasses are vital instruments that offer valuable visual insights into the inner workings of numerous systems. Also known as a sight window or a view port, a sight glass is a transparent device that allows operators to visually inspect the contents and flow of fluids within a pneumatic system. Generally, it consists of a glass or plastic window mounted in a housing that is connected to piping or a vessel. In this blog, we will explore the concept of sight glasses, their advantages, and their applications within pneumatic conveying, Pneumatics and Fluid Control, pneumatic staplers, and power transmission.
As technology continues to advance at a rapid pace, industrial automation has become an integral part of modern manufacturing processes. At the heart of this automation revolution lies the programmable logic controller (PLC). PLCs have revolutionized industrial automation by providing reliable control and monitoring of machinery and processes. In this blog post, we will explore the future of PLCs in industrial automation and discuss the key developments that are shaping this technology.
Electrical panels serve as the control center, or brain, of any electrical system, such as those in homes, businesses, and other such spaces requiring power. They consist of a metal box with a door that has been built into a wall, and they house all of the circuit breaker switches used in a particular system. Simply put, circuit breakers are automatic electrical switches that turn off power during an electrical shortage or overcurrent. They “trip” to protect wiring from damage, which in turn keeps people safe from electric shocks and their homes protected from potential fires. Circuit breakers are similar to fuses, but they do not require replacement after each use; this makes them a far more efficient choice. They also have up to 3 connection points and are used with high-voltage appliances like refrigerators or laundry machines. In this blog, we will discuss electrical panels and their relation to circuit breakers so that you can have a better understanding of these protective technologies.
Using solar panels is a very practical way of producing energy without cost to the environment, and solar technology has vastly improved over time, offering a range of advanced solar panels to the market. For each type available, there are three major categories to consider based on the panels’ construction, those of which are monocrystalline, polycrystalline, and thin film solar panels. In this article, we discuss these three types in detail, along with some reasons why they may be well suited for certain industrial applications. For more in-depth information on choosing the right panels for your assembly, we encourage you to contact our team of market experts who can best recommend products for your specific application.
Crimping involves joining connectors, cables, and other metal pieces by deforming them to hold onto one another. Simply put, crimping tools are used to form a strong, reliable bond between items like cables and wires. The deformation formed is called the crimp, or seal, and the tool used is what forms the connection between metals and other ductile materials. Crimping is employed widely in electrical work, manufacturing, and by engineers and mechanics who crimp a variety of materials. When used in electrical work, crimping is used in order to connect wires. Crimping tools are used to make sure the connection made is correctly protected from moisture or gas by creating a seal to avoid a short. Often, crimping tools are used to attach connectors to the ends of electrical cables and are typically able to be used for other functions, including compression, bending, cutting, stripping, and more. Each tool is made to work with certain cables, and some are compatible with multiple wires and pipes.
Motorized impellers, also called backward curved impellers, are a type of rotating component that increases the pressure and flow of a fluid, such as water, oil, or air. They are specifically designed for applications that require high airflows within a small package. Due to their design, motorized impellers can also maximize heat dissipation to extend the operating life of electronic components and systems. In addition, they are able to work in a wide temperature range and are available for both AC and DC motor applications. As such, these impellers are well-suited for air filtration and ventilation systems, networking systems, and for cooling electronic and telecommunications cabinets.
Lightning storms occur as a result of electrical hysteresis, resulting from the action of strong wind and rain that generates a significant amount of static electric charge between clouds and the earth below. These imbalances begin to manifest as high voltages, and once they can no longer be held by the electrical resistance of air, a major surge of current will occur between poles in the form of a lightning strike. What keeps lightning from occurring during normal weather conditions is the resistance of air, as in a gaseous state acts as an insulator. The overall action of lightning is highly comparable to the operations of a relaxation oscillator, that of which is an electronic circuit that works on the principle of a charging capacitor that is discharged each time the voltage reaches a critical threshold value.
In the realm of industrial power transmission, rack and pinion assemblies are one of the most important elements that are often overlooked. With their presence within a system, rotary motion can be transformed into linear motion, or vice versa. Rack and pinion gears are fairly simplistic in their design, simply consisting of a round pinion gear and a straight rack with gear teeth for the pinion to move across. Rack and pinion assemblies are found in a wide variety of applications, serving anything from industrial machinery to the steering of an automobile. In this blog, we will discuss the functionality and applications of rack and pinion gears so that you may better understand them.
When operating an aircraft, proper maintenance can make or break the safety of your flight. As aircraft comprise many complex parts and systems, ensuring that all components are inspected thoroughly requires great attention to detail. Although pilots and technicians must be highly skilled to operate aircraft, people are prone to make errors, even during routine work, so completing routine procedures based on particular Inspection Scopes works to reinforce proper inspection during maintenance procedures. For your better knowledge, this blog will cover the steps of completing a proper Inspection Scope.
Rotary switches are devices that can also be referred to as multi-functional electrochemical switches. Classified as human-machine interface components, they allow operators to control and interact with equipment. Rotary switches are a perfect alternative to push-button switches, and they are designed to turn with 360 degrees of freedom and they switch between their various positions by rotating.
The industrial pneumatic system is a popular way for companies across many industries to remain cost-effective on maintenance and prolong their machine lifespans. The function and design of a pneumatic system might sound complex at first, but once you break it down to its most basic processes and components, like the pressure or volume regulating valves, it becomes easier to understand its importance.
When one operates a motor system that features a variable frequency drive (VFD), one runs the chance of damaging their running motor over time. This is a result of electrical currents and harmonics that are detrimental, and it is important to have a solution in place for the wellbeing of the assembly. The most common solution is to use a compact component known as a line reactor, that of which is an electromagnetic device that utilizes inductors to guard assemblies from voltage spikes, surges, transients, and other such disturbances.
Variable transistors are used to control electrical voltage and power through simple and reliable operations. Used for speed control in AC and DC motors, heater control, light dimming, and other applications, variable transistors have become a staple as a practical electronic component. In this blog, we will discuss everything you need to know about variable transformers, including their design, function, and various applications.
A gearmotor is considered to be a combination of an electric motor and gearbox, the motor either being AC or DC in type. By combining such elements together, a gearmotor may be used to generate a high amount of torque for an operation while operating with low horsepower or speed. Since their initial inception, gearmotors have situated themselves as a commonplace integrated system type. With the potential efficiency and cost savings provided by gearmotors, it can be useful to have a general understanding of their functionality and applications.
Surge protection is typically carried out by appliances intended to protect electrical devices from voltage spikes. As such, surge protection components work by blocking or shorting any unwanted voltages before entering a network. While surge protection can prevent power surges by absorbing increased power, it does not always work alone to protect one’s devices. Power conditioning, on the other hand, consists of a device that improves the quality of the power that is being delivered to electrical load equipment. Surge protection often works in tandem with power conditioning to meet the same ends.
Communication networks are typically used in control systems to transfer data between field devices, PLCs, and personal computers, providing the backbone of smart grids tasked with data processing and storage, operator interfacing, and information management. In this blog, we will provide a brief overview of how these communication networks work and the diverse set of industries that use them.
When carrying materials such as fluids over distances, one will commonly employ the use of hoses, tubes, and pipes. While serving similar roles and being fairly close in appearance, there are important differences between each. As such, one should have familiarity with such part types so that they can properly establish and maintain their systems or equipment. In this blog, we will provide a brief overview of each so that you can best understand their differences and capabilities.
Whatever its intended use is, tape comes in a variety of materials, strengths, and properties that best support certain cartons, materials, and environments. When needed for heavy-duty or industrial applications, it is imperative that the specific tape being used is capable of supporting fluctuations in temperature and other environmental stressors. As such, pressure sensitive packaging tapes and water-activated tapes (WATs) are commonly used for their performance in packaging and shipping applications. To best choose the right tape fit for your parcel, we will go over the key differences between pressure-sensitive tapes and water-activated tapes, as well as how they can best be applied to your advantage.
Surge protection devices (SPDs) are extremely common and important appliances that protect electronics from a phenomenon called a surge or transient overvoltage. These surges can either slowly deteriorate or immediately damage sensitive electronic devices, create a fire risk, and can cost businesses and individuals greatly. This blog will discuss the causes and impacts of surges, the classification system for SPDs, and how these devices protect against surges.
For a standard electronic device to function as intended, it must be assembled from a variety of circuits and circuit elements that work together to facilitate operations. Electronic components in particular regularly make up circuity, coming in the form of active and passive parts. Active components are those that are capable of possessing gain, serving to provide energy to the circuit for varying needs. Meanwhile, passive components are incapable of possessing gain and are unable to provide continuous energy to a circuit. To better understand electrical circuits and electronic device assembly, we will discuss some of the most common active and passive electronic components that are used.
A slip ring is a common component of many electromechanical systems, permitting power and electrical signals to be transferred from a stationary structure to one that is rotating. When implemented within a system, a slip ring may benefit mechanical performance, streamline operations, or mitigate the amount of dangling wires that may be present within an assembly. Slip rings can also come in a variety of designs, typically varying depending on the application that they were made for and the role that they serve.
Human-machine interfaces (HMIs) are graphical interfaces that allow for interaction between humans and machines. In the industrial sector, HMIs are commonly used to control manufacturing lines and industrial equipment. They are traditionally connected to a programmable logic controller (PLC) in order to carry out commands once they are implemented on the HMI device. Nevertheless, using HMIs with PLCs has multiple inherent shortcomings, forcing engineers to explore alternative options.
A sensor is a device used to detect the presence of a physical object in its vicinity and provide information about said object. They are most commonly used with other electronic devices to identify pressure, force, strain, light, etc., and convert it into a desired electronic signal. Sensors are broadly classified as digital or analog, though there are many other more specific types. In this blog, we will cover the twelve most common types of sensors.
The aircraft electrical system is crucial for the operation of many devices and parts, allowing for pilots to operate aircraft instruments, communicate with ATC, and more during flight. As aircraft are isolated from any other system during their operations, the electrical system is capable of generating, supplying, and controlling electrical power. To best understand how the aircraft electrical system functions, it can be useful to learn about the various circuits, generators, batteries, and other components that they are composed of.
An electronic component is a basic discrete device in an electrical system used to design a circuit. Electronic components are generally grouped into three categories: basic electronic components, power sources, and test & measurement devices. This blog will cover each group and some of the components within each group.
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